EPOXY MORTAR TO REPAIR DAMAGED CONCRETE, BROKEN STEPS TO FILL CRACKS INDOOR and OUTDOOR.
EPOXY MORTAR, a quick setting epoxy patch mortar with high abrasion resistance, is used to repair damaged concrete, fill cracks and repair broken steps.
EPOXY MORTAR is easily applied, cures rapidly and has good chemical resistance to diluted bases, diluted acids and mineral salts. Use EPOXY MORTAR indoors and outdoors on concrete and masonry horizontal surfaces, old and new.
Used to fill in and patch potholes on driveways, outdoor parking lot surfaces and roads, EPOXY MORTAR fills gaps, bonds with and blends into the concrete surface perfectly.
Concrete stairs with cracked or uneven edges are dangerous. EPOXY MORTAR is particularly designed to repair this type of damage. Once applied, the mortar bonds to the surface perfectly and provides a durably strong and safe step which will support heavy traffic.
Properties
Proportion A/B : 94.5 /5.5 in weight
Limit Service Time once prepared (at 20°C) : 1 hour
Density : 2
Technical Information
Composition: 3-pack system composed of an epoxy resin, hardener and graded sand
Ratio of mixture A/B: 94.5/5.5 in weight
Density of mix: 2
Characteristics of hardened product (at 20°C):
Adhesion to dry concrete: 2.5MPa
Adhesion to wet concrete: 2.0 MPa
Resistance to bending after 1 day: 17MPa
Resistance to bending after 2 days: 20MPa
Resistance to bending after 7 days: 25MPa
Resistance to compression after 1 day: 35MPa
Resistance to compression after 2 days: 46MPa
Resistance to compression after 7 days: 60MPa
EPOXY MORTAR is available in 1 pack size: 5 KG
Use EPOXY MORTAR to repair damaged concrete, fill cracks and repair broken steps. EPOXY MORTAR can be applied indoors and outdoors on concrete and masonry horizontal surfaces, old and new.
ADVANTAGES
EPOXY MORTAR is a waterproof epoxy coating with exceptional resistance to shock, impact and chemical products.
EPOXY MORTAR can be applied directly (no primer) on standard concrete (of standard porosity) and is rapid hardening, withstands traffic after 24 hours.
EPOXY MORTAR is easily trowelled, is quick setting and has no shrinkage upon drying.
PRINCIPAL USES
EPOXY MORTAR fills gaps, bonds with and blends into the concrete surface perfectly and is ideal for filling in and patching potholes on driveways, outdoor parking lot surfaces and roads.
EPOXY MORTAR is ideal for repairing concrete stairs with cracked or uneven edges which are dangerous if left unrepaired.
- exceptional resistance to shock, impact and chemical products
- waterproof
- indoor or outdoor use
- can be applied directly (no primer) on standard concrete (of standard porosity)
- anti-slip finish
- easy to use, 3 parts pre-batched and easy to mix
- quick setting and no shrinkage upon drying
- can be covered by all kinds of standard floor coatings
- rapid hardening, withstands traffic after 24 hours
- easily trowelled
Application Conditions
Air and surface temperatures must not be <5°C or >40°C
Relative humidity must not exceed 80%.
The dew point temperature must not be lower than 3°C.
In confined spaces, provide good ventilation
Surface Preparation
Optimum performance is achieved by using the right combination of products, surface preparation and application procedures. The surface must be sound, dry and free of dust, grease, loose particles and cement or mortar residue.
Free water content <4% of the dry mass
Resistance to compression 8> 25 MPa and to traction > 1 MPa
The surface must be coated with a primer coat of EPOXY BINDER. Careful: Do not apply the primer coat too soon as it must be sticky to touch when applying the EPOXY MORTAR.
Product Preparation
No thinning is required.
Mixing: We recommend using an electric or air-powered mixer but the product can be mixed by hand. If mixing manually, proceed slowly and mix thoroughly and well.
Add the sand slowly and progressively to the resin. Mix until the product looks "wet" and a uniform colour is achieved. Add the hardener and mix (or stir in the hardener progressively).
Let the mixture sit 5 to 10 minutes before applying. The mixture should be used within an hour (at 20°C).
Application
Precautions:
- PE>61°C
- Consult the MSDS before using
- Confined spaces must be aptly ventilated
Apply the product directly on the "sticky damp" primer coat, using a smoothing trowel. Work into the gaps, cracks and holes and apply the mixture, pressing the EPOXY MORTAR into and over the concrete.
Drying time
dust free: 4 hours.
Delay between coats: 6 to 10 hours
Delay to apply after mixing: 60 minutes
Resistance: Maximum performance after 7 days
Promptly clean hand and all tools with an epoxy thinner.
10kg/m2 for 5mm thick epoxy coating (2kg/m2 per mm of thickness)
Store in dry, cool and frost free conditions. Shelf life is 24 months.
